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Spray Drying solutions for R & D and Production

  • Malad West,

  • Mumbai, Maharashtra

  • 09:00am - 07:30pm

  • Monday to Saturday

Our Products

1Mini Laboratory Spray Dryer

The Mini Laboratory Spray Dryer comes with maximum safety, stability, and service life. The compatible design enables easy operations for aqueous or water-based solvents.

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2Mini Laboratory Spray Dryer

The Mini Laboratory Spray Dryer comes with maximum safety, stability, and service life. The compatible design enables easy operations for aqueous or water-based solvents.

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3Minor Laboratory Spray Dryer

The compact design of the Minor Laboratory Spray Dryer is perfect for laboratories and kilo labs. The automated panel with recipe function and USB data logger makes your operation easier.

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4Advance Laboratory Spray Dryer

With a feed rate of around 6.2 ltr/hr, it is highly suitable for industries such as Food, pharmaceuticals, Chemicals, Enzymes, Leather, Pigment, and Textile.

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5Pilot Spray Dryer

The product comes with a two-fluid nozzle, pressure nozzle, and rotary atomizer. It comes with a simple skid-mounted arrangement with a robust and high purity design.

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6Production SS Spray Dryer

The product is designed with top-quality products for prolonged service life. The spray dryer can be customized according to the products.

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7CLOSED LOOP SPRAY DRYER

The complete range of SPRAY TECH spray dryers are also available for operating in closed cycle. This ensures safety, protects the environment and enables solvent recovery

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8ATOMIZATION

One of the most important choices in a plant configuration is choosing the right atomization and powder discharge method. We offer a wide range of solutions, as illustrated.

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Professional laboratory spray dryer manufacturers



Spray Tech Systems are pioneers in spray drying technology with a unique approach. Since our inception in 1998, our laboratory spray dryer technology has become widely recognised, and many manufacturing units, including pharmaceutical, cosmetics, food, and many more, now use spray dryers. Our expertise in building and operating a spray drying plant has been invaluable in assisting our customers.

Spray Tech System is a leader in applying and implementing the technology. We achieved the milestone with our extensive experience, a team of experts, and specialized heating and drying solutions. We have been dedicated to helping the industry enhance its operations both economically and environmentally.

Our lab spray dryer has an excellent reputation both across India and abroad. Our team has built solid relationships with customers in the food, pharmaceuticals, biotech, electric, and chemical industries. With our strong tradition, we have made significant progress in these areas.

A growing number of manufacturing businesses embrace spray drying to produce superior medications. This ultra-quick and gentle drying process opens up a world of options for particle design. Spray tech systems have been a pioneer in all aspects of spray drying for several years and have contracted and installed 1000+ facilities globally. Our research center is the largest and most technologically advanced spray drying technology center that operates with global standards. Our experts are well prepared to help you engineer the qualities you need for your products. Batch production procedures have traditionally been used in the pharmaceutical business, and continuous processing has only lately become popular as a technique of extending production time and assuring consistent quality. Spray drying is a constant process that is meant to provide great productivity and consistent product quality over long periods.

As leading laboratory spray dryer manufacturers, we understand that there's much more to drug formulation than having advanced technology. As a result, we've never thought of ourselves as a manufacturer but rather as a partner in process development. We can assist you with every step of determining whether spray drying could improve your end-product formulation. Everything from evaluating particle properties through process development and large-scale test production is within our capabilities. Customers benefit from a fast result, powder test materials, and a shorter time to market.


Who Are We?


We are the global leader in helping pharmaceutical, biotechnology, and consumer health companies maximize product development, launch, and full life-cycle supply for patients all over the world.


World Class Expertise in Laboratory spray dryer Technology


Our experts are well prepared to match the services you demand, regardless of the size of your company. Spray Tech System is your partner for your end-to-end operation from feasibility testing during the early stages of R&D to the manufacture of large volumes of test material prior to the initiation of clinical trials. When it's time to buy your own spray dryer, our spray dryers come with instrumentation and designs that allow you to document reproducible results for later approval procedures. With our conventional or custom-designed facilities, we can efficiently meet your needs for a production laboratory spray dryer for Active Pharmaceutical Ingredients, excipients, or final pharma products. Spraytech Systems provides much more than the stainless steel components found in our operations. We assist in optimising the liquid feed composition as well as the entire spray drying process. We follow current quality protocols during design and project execution, and Our spray dryers are delivered with complete Factory Acceptance Test (FAT) documentation. We can recommend one of our standard plants or develop a custom plant based on User Requirement Specifications, depending on your preferences. Customers can opt to handle plant erection and commissioning on their own or with our help in any combination. Our spray drying experts provide complete assistance to establish the qualification processes to be followed after the unit is installed. Our expert team can help you with various factors including Installation Qualification (IQ), Site Acceptance Test (SAT), and Operation Qualification (OQ). Local GEA enterprises serve customers all around the world, and several of them have their own spray drying specialists.


Customized solution to meet specific requirement


Laboratory spray dryer suppliers provide a high level of customization to satisfy specific needs of various manufacturing units, and we offer a variety of solutions, components, and add-ons to meet those needs. For terminal sterilisation, our system has been adapted to generate powder with reduced bio-burden. In other circumstances physical qualities are so difficult to evaluate that unique designs emerge.

We customize the spray dryer installations to fulfil the requirements of individual needs.

We share a detailed sketch with your project group that allows you to integrate powder handling equipment, feed preparation systems, and Clean-In-Place liquid skids.

Large manufacturing plants may need to employ standardised instrumentation from a single source, or the control system may need to be integrated with your system. Our experts team is proficient in handling such needs and works closely with your specialists to develop the best possible solutions.

We handle all of our business ethically and with integrity as the global leader in allowing pharma, biotech, and consumer health partners to optimize product development, launch, and full life-cycle supply for patients across the world. It is relied upon by our customers, investors, and suppliers, and it is essential to our company's future success.

Why Choose Laboratory spray dryer suppliers?

Customized solution

We design and install innovative solutions that are highly customized to fit the specific purpose of a manufacturing unit.

End-to-end Service Support

We strive to offer customized levels of support to our clients to handle their challenges efficiently and accomplish their production goals.

Consultancy

Our team of experts provides comprehensive assistance in choosing the best solutions based on the specific industry's process, material or end product.

Looking forward to increasing your production capability with professional laboratory spray dryer suppliers?

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Customize Designs

With a completely customizable manufacturing solution, we deploy innovative solutions and approaches to meet your manufacturing needs.

Service Support/AMC

We are committed to provide customized levels of support to our customers to overcome their challenges and achieve their goals.

Consultancy for Spray Dryer as per requirement

We provide comprehensive guidance in choosing solutions based on the client industry's process and material or commercial production.

About Us

Spray Tech System was incorporated in 1998, and since then, we had been at the forefront of manufacturing industrial drying plants. We have in-house expertise in manufacturing spray dryers to suit various applications and product quality requirements.

Over the years, we have emerged as a prominent engineering company in spray dryer design that focuses on cost-effectiveness and efficiency. We have also gained significant leadership in supplying industrial spray dryers, process equipment for Research & Development and pilot plants. Our range of products includes a spin flash dryer, fluidized bed dryer, spray dryer, and plunger pump.

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Our Clients

Clients Feedback

FAQ


A laboratory spray dryer is now one of the most widely utilized effective solutions to dry small liquid samples into dry powder.

However, the majority of universities and research institutions opt for the Lab spray dryer. Its features include high efficiency, labor savings, minimal procedures, relatively basic equipment construction, a small footprint, convenience, and a high-quality product.

The atomization of a liquid feeds into very small droplets within a hot drying chamber leading to flash drying of the droplets into solid particles.

Pharmaceuticals, Chemicals, Polymers / Resins, Food Industry, Fragrances / Perfumes, Flavours, Soaps & Detergents, Textile Dyes & Pigments, Spices, Ceramics, Beverages, Metallurgical

Dry liquid from 50ml - 1000ml in Laboratory Spray Dryer, single-phase machine suitable for labs, table top unit, easily moveable & portable, accessible on low & high temperature both

Dry liquid from 100L - 1000L in Industrial Spray Dryer,only available in three-phase and no electrical heating, huge in size

A spray dryer consists of two-fluid nozzle atomization, electrical air heater, air distributor, drying chamber, cyclone separator, cartridge filter, aspirator, fluid pump, and systems for exhaust air cleaning and powder recovery/separator.

Easy to handle, Easy to clean
Compact design
Easy to move
Most flexible instrument for lab spray drying
Aseptic GMP unit
PLC based with 7" touch screen

SPRAY DRYING IS THE TRANSFORMATION OF FEED FROM FLUID STATE INTO A DRIED PARTICULATE FORM BY SPRAYING FEED INTO HOT DRYING MEDIUM.

SPRAY DRYING TECHNOLOGY IS THE MOST WIDELY USED PROCESS IN CHEMICAL, MINERALS, PHARMACEUTICALS, FOOD, AND DYESTUFF INDUSTRIES FOR CONVERTING LIQUID SOLUTION/SUSPENSION/SLURRY/EMULSION INTO POWDER, GRANULE, OR AGGLOMERATES.

Quick-drying time
Simple process flow
Controllability
Wide usage
Constant Improvement

*SPRAY DRYING IS THE TRANSFORMATION OF FEED FROM FLUID STATE INTO A DRIED PARTICULATE FORM BY SPRAYING FEED INTO HOT DRYING MEDIUM.

SPRAY DRYING TECHNOLOGY IS THE MOST WIDELY USED PROCESS IN CHEMICAL, MINERALS, PHARMACEUTICALS, FOOD, AND DYESTUFF INDUSTRIES FOR CONVERTING LIQUID SOLUTION/SUSPENSION/SLURRY/EMULSION INTO POWDER, GRANULE, OR AGGLOMERATES.*

The advantages of spray drying
1. As long as the drying conditions remain constant, the dried product characteristic remains constant.
2. The spray drying operation is continuous; the system can be fully automatic control operation.
3. Spray drying system is suitable for heat-sensitive and non-drying heat-sensitive materials suitable for aqueous and organic solvents dry material.
4. The raw material liquid may be a solution, slurry, emulsion, paste, or melt, even cake, etc. can be processed.
5. Spray drying operation has a great deal of flexibility. Spray capacity several 1000-200 grams per hour.

The disadvantage of spray dryer
1 Investment costs are relatively high.